TECHNICAL GUIDANCE NOTES

These technical guides for industry have been produced as outputs of the Industry Sectoral Projects (ISPs) of the WTIA’s National Diffusion Networks Project that is supported by the Federal, State and Territory Governments and Australian industry.

Each Technical Guidance Note has been reviewed by industry and through the SMART Industry Group in each industry sector.

Further feedback for their improvement is encouraged. A questionnaire for return of comments to the WTIA is included at the end of each Technical Guidance Note, or email info@wtia.com.au.

Technical Guidance Notes for other industry sectors will become available shortly.

All Industry Sectors ISO 3834:2005
ISP Building & Construction
ISP Defence
ISP Mining
ISP Pressure Equipment
ISP Rail
ISP Road Transport
ISP Water
ISP Medical Devices

All Industry Sectors ISO3834:2005
TGN-3834-01 to 07 ISO 3834:2005 Quality requirements for fusion welding of metallic materials: Benefits and implementation, Revision 0-3 October 2007
TGN-3834-01 and TGN-3834-02: Questions and answers
TGN-3834-03:
How to specify ISO 3834:2005 Quality requirements for fusion welding of metallic materials
TGN-3834-04: How to specify training and qualifications of welding coordination personnel
TGN-3834-05: How to specify tasks and responsibilities for Welding Coordinators to ISO 14731:2006
TGN-3834-06: How to obtain certification including the IIW Manufacturer certification Scheme (MCS) for the Management of Quality in Welded Fabrication
TGN-3834-07: Self assessment of quality requirements - Checklist and action plan to ISO 3834:2005 part 2

ISP Building & Construction
TGN-BC-01 Tack Welding of Reinforcement Bar
TGN-BC-02 Structural Hollow Sections: Mill Galvanised Steel Products
TGN-BC-03 Welding of Mill Applied Galvanised Steel Sections
TGN-BC-04 Controlling Costs in Welded Fabrication

TGN-BC-05 Repair Welding of Crane Rails Using Arc Welding Processes

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ISP Defence
TGN-D-01 Welding Repair of Unidentified Metals and Alloys
TGN-D-02 Introduction to Fatigue of Welded Steel Structures and Post-weld Improvement Techniques
TGN-D-03 Accuracy Control Shipbuilding
TGN-D-04 Distorsion Control Shipbuilding
TGN-D-05 Control of Plate Preparation

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ISP Mining
TGN-M-01 Post-weld Fatigue Improvement Techniques – Dressing
TGN-M-02 Voltage Reducing Devices – Pre-start and Routine Performance Verification Checks
TGN-M-04 Weld Procedure Variables Comparison Sheet for Structural Steel Codes
TGN-M-05 Abrasion Resistant Material Trade Name Comparison
TGN-M-06 Welding onto Difficult to Weld Materials
TGN-M-07 Weld Preparation Details and Weld Symbols

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ISP Presure Equipment
TGN-PE-01 Hardness Testing of Welds
TGN-PE-02 Temper Bead Welding
TGN-PE-03 Cracking in Fire-Tube Boilers
TGN-PE-04 Weld Repair of Creep Damaged Steel
TGN-PE-05 Purchasing of Pressure Equipment Materials and Components

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ISP Rail
TGN-R-01 Welding Austenitic Manganese Steel Rail
TGN-R-02 Welding Fume Mitigation - Manganese Steel Rail
TGN-R-03 Learning Outcomes from European Rail Companiesl
TGN-R-04 Aluminothermic Weld Defects
TGN-R-05 Flame Cutting Rail

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ISP Road Transport
TGN-RT-01 Post-weld Fatigue Improvement Techniques - Ultrasonic Impact Treatment
TGN-RT-02 Development of Service Panels for Managing Welding Contactors
TGN-RT-03 Bolting Procedure for Steel Structure
TGN-RT-04 Work Instruction for Macro Examination of Welds
TGN-RT-05 A Guide for the Welding Assessment and Inspection of Fillet and Tee Butt Welds

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ISP Water
TN 25 Welding specification for the water industry
TGN-W-01 Composite Repairs for Pipelines
TGN-W-02 Benefits of Composites for Pipeline Repairs
TGN-W-03 Job Safety Analysis (JSA) for the Water Industry
TGN-W-04 Butt and Socket Fusion Welding of Polyethylene (PE) Pipe
TGN-W-05 Earthing of mobile generation sets

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ISP Medical Devices
TGN-MS-01 Hot Isostatic Pressing (HIP) for manufacture of orthopaedic implants
TGN-MS-02 Welding of titanium alloys
TGN-MS-03 Transmission Laser welding of plastic
TGN-MS-04 Ultrasonic welding of plastic used in medical devices
TGN-MS-05 Lead-free solder in electronic components integrated into medical devices and sensors

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